Proportional Electronic Pressure Regulator Working Principle

Our proportional electronic pressure regulator valve is a complete closed-loop servo system consisting of two solenoid valves, an internal pressure transducer, and electronic controls. Based on analog signals, the pressure is controlled by two solenoid valves to maintain precise pressure; one valve functions as inlet control, the other as exhaust. The pressure output is measured by an internal or an external feedback pressure transducer that provides a feedback signal to the electronic controls.

The electronic pressure regulator is suitable for industries that require precise pressure changes at any time and monitor pressure values. Moreover, the electronic pressure regulator price of B3-1A is economical to this extent that the user can afford it with no hassle. Similar goes for electronic gas regulators; it’s a digital air regulator that possesses the ability to resist massive quality air pressure. Over and above, the electronic pressure regulator Arduino is an open-source electronics platform that is especially designed to make electronic machinery more accessible in this digital era. The digital air pressure regulator facilitates the users with the digital reading of the present output pressure value. Another useful feature is an air flow regulator with digital pressure gauge that allows users to measure the quantity of the pressure allotted to the mechanical device for its operation.

Available with 3 selections of input signal: 0-10VDc, 4-20mA, or RS485 Modbus. Monitor signals can be chosen from 1-5V, 0-10V, or 4-20mA. Our special design offers high pressure and high flow capability electronic air pressure regulators in unibody design.
For applications that require a high pneumatic flow rate, we offer the option of an air pilot volume booster to amplify downstream flow.

For applications that require an external pressure transducer, there is also an option to link our pressure regulators to external sensors for closed-loop control.
All our electronic pressure regulators have CE, SGS, RoHS certification with ISO13485 quality system. Applications: Laser cutting, leak tester, tension control, PET bottle molding machine, multi-stage pressure control, etc.

Electronic Pressure Regulator Selection

Low Pressure Proportional Regulator(0-8bar)
Low Pressure Proportional Regulator(0-8bar)
Series QKL-B1T low pressure low flow electronic pressure regulator provides ultra-high resolution pressure control. Works in both static or dynamic flow condition without pressure droop. A selection of digital display on psi or bar unit. Takes 0-10V, 4-20mA or R4S85 signal. An ideal partner to dome load accessories products or volume booster. Series QKL-B3 low pressure high flow digital pressure regulator provides general purpose application. B3 electro-pneumatic regulator provides flow up to 650 L/min at full open. Provides feedback signal to monitor pressure output. Pressure fluctuation at target value is 0.2 mmHg. QKL-B3 is also used as vacuum regulator from -1 to 0 bar. It is possible to customise pressure range, consult factory for customization.
Medium Pressure Proportional Regulator (0-30bar)
Medium pressure Proportional Regulator (0-30bar)
Series QKL-B1S high pressure low flow electro-pneumatic pressure regulator allows pressure control up to 30 bar ( 435 psi), maximum inlet pressure at 34 bar ( 500 psi). Works in both static or dynamic flow condition without pressure droop. Resolution can reach up to 5mV. Takes 0-10V, 4-20mA or RS485 signal. Series QKL-B3H I/P transducer provides high pressure high flow version, with flow rate up to 3000 L/min (106 scfm). It is able to reach low pressure in quick response time. Provides feedback signal to monitor pressure output. It is possible to customise pressure range, consult factory for customization.
Medium Pressure Pressure Regulator(0-18bar.0-70bar)
proportional pressure regulator
Kaolu’s 70 bar (1015 psi) electronic air pressure regulator provides precision electronic control of pneumatic pressure from 0 to 70 bar. With flow rate up to 140 L/min, it can be used in both static and dynamic conditions. This series of I/P transducer can reach accuracy up to 0.01% F.S. Takes 0-10V or 4-20mA signal, and provides feedback signal of 0-10V or 4-20mA. It is possible to customise maximum pressure range, consult factory for customization. It is often used to replace GX series pressure control valve.
Electronic Vacuum Regulator (-1~0bar)
vacuum pressure controller, electronic vacuum regulator, digital vacuum regulator

QKL-B3V electronic vacuum regulator allows user to regulate vacuum level via analog or digital control signal. The regulator is self-relief, meaning that it will exhaust excess air to reach target vacuum level. The monitor output is available either as analog output or switch output.
QKL-B3V is IP65 equivalent.
Vacuum set pressure: 0 to -14 psi
Power supply voltage: 24 VDC ± 10%
Connector: M12
Linearity: ± 0.1% F.S.
Hysteresis: ± 0.3% F.S.
Repeatability: ± 0.1% F.S.
Sensitivity: ±0.1% F.S.
Enclosure rating: IP65
Flow Rate: 640 L/min
Port: G 1/4”

High Pressure Proportional Regulator(0-70bar)
High Pressure Proportional Regulator(0-70bar)
Kaolu’s 70 bar (1015 psi) electronic air pressure regulator provides precision electronic control of pneumatic pressure from 0 to 70 bar. With flow rate up to 140 L/min, it can be used in both static and dynamic conditions. This series of I/P transducer can reach accuracy up to 0.01% F.S. Takes 0-10V or 4-20mA signal, and provides feedback signal of 0-10V or 4-20mA. It is possible to customise maximum pressure range, consult factory for customization. It is often used to replace GX series pressure control valve.

Applications for Electronic Pressure Regulators

Proportional Electronic Pressure Regulator Application

FAQ session – Proportional Electronic/Digital Pressure Regulator


1. What is the difference between Proportional Pressure Regulator, Electronic Pressure Regulator, Electro-Pneumatic Regulator, I/P Converter, Digital Pressure Regulator, and air flow regulator with digital pressure gauge?

They are the same products with different names.

2. Where is the digital pressure regulator used?

Digital pressure regulator is usually used for laser cutting, plastic blow molding machines, tension control equipment, tire making machines...etc.

3. Is the pressure regulator resistant to dirt?

No, it is not resistant to dirt particles. Please use dry clean air and filter with < 5 μm.

4. Any restriction on mounting orientation?

Electronic pressure regulator Arduino is especially designed to operate mechanics. There is no restriction on mounting orientation; however, please be aware to protect the regulator from environmental water drop, oil, and welding slag.

Knowledge Base


How Does a Proportional Pressure Regulator Work?

A Proportional Pressure Regulator has many advantages over mechanical manual regulators. A manual regulator will maintain pressure downstream, most effectively with constant upstream flow rates. However, upstream flow and pressure will often fluctuate in most applications. Pumps and compressors deliver pulses, and the pressure will fluctuate with demand. When a mechanical pressure regulator lacks accuracy or can’t respond fast enough, the result is uneven pressure output. This simple device might be good enough when accuracy isn’t as crucial. However, a digital pressure regulator delivers better accuracy and stable output pressure by utilizing a control signal and the feedback signal to create closed-loop pressure control.

What Does a Electronic Pressure Regulator Do?

Electronic pressure regulators maintain a constant output pressure within a pressurized system even if there are fluctuations in the incoming pressure to the regulator. Mechanical pressure regulators are typically only adjustable by hand, limiting their usability in a digitalized process environment. When using an electronic gas pressure regulator with a digital control system, the precise output pressure is controllable via slight adjustments to the control signal. An internal pressure transducer creates a closed-loop control device and offers a feedback voltage of the current output pressure. By reading this feedback signal from an electronic regulator, control systems can make real-time adjustments, greatly improving consistent pressure regulation in the most demanding applications.

How Does a Electronic Pressure Regulator Work?

Electronic pressure regulators are a big improvement over manual regulators; they are fairly simple and very effective at allowing better control. An electronic air regulator uses a fill valve and a vent valve to maintain the outlet pressure at the desired set-point. A small inner pressure sensor monitors the output pressure and the digital controller adjusts the flow output of the internal valves to retain the required set-point (i.e. closed-loop control). That means that when you set the desired pressure, the regulator will maintain this pressure even with changing flow rates through the system. The internal pressure transducer gives immediate feedback to adjust the flow of either the fill or vent valve so the output pressure remains static.
When the control signal increases, the internal proportional pressure control valve activates, increasing pressure into an internal pilot chamber. When this happens, more of the inlet pressure passes through the proportional fill valve and into the pilot chamber. The pressure in the pilot chamber grows and causes the upper surface of the diaphragm to operate. Because of this, the air supply valve linked to the diaphragm opens, and a portion of the supply pressure becomes output pressure. This output pressure goes back to the control circuit using the pressure sensor. The fill valve will continue to slightly adjust until the output pressure is equivalent to the desired set-point of the control signal.

Please check our video on: https://www.youtube.com/channel/UCjQ9bjuSOT_csnVA9if4_EQ